I keep seeing guys skip the preheat on thick plate and it's costing them.
Last month, I was helping a buddy on a job for a feed mill in Cedar Rapids, and he jumped right into welding a 1.5 inch thick pressure vessel patch without preheating. The weld looked fine, but after hydro testing, we found a hairline crack right in the HAZ. We had to cut it out and start over, which wasted a full day. The spec clearly called for a 250 degree preheat, and skipping it causes too much stress as the metal cools. I've seen this happen at least three times in the past year. What's the thickest plate you've worked on where preheat was absolutely non-negotiable?