My neighbor swore by this $40 oscillating tool blade for cutting old plaster
I was trying to cut into a plaster wall in my 1920s house in Buffalo last month and going through blades like crazy. My neighbor, who's been fixing up old houses forever, told me to just use a cheap Diablo blade from Home Depot instead of the expensive Fein ones. I figured he was wrong but gave it a shot, and that blade lasted through three cuts without dulling. Now I'm wondering if I've been overpaying for fancy blades this whole time, anyone else find a brand that punches above its price?
1920s plaster in Buffalo? Yeah, that stuff is basically concrete mixed with horsehair. I've been through that nonsense myself. The trick with Diablo blades is they use a different carbide that handles the grit better than the high end stuff. I'd also grab a pack of the cheap Milwaukee steel blades for the real nasty spots where you hit lath. They don't stay sharp as long but they're like 8 bucks for a 5 pack and you wont cry when one snaps.
Oh man, that cheap Milwaukee pack has saved my bacon more times than I can count. I learned that the hard way after snapping a $15 blade on a hidden nail in a Buffalo ceiling. You gotta have both, like you said, the Diablo for the clean cuts and the cheap ones for when you know it's gonna get ugly. @the_sandra hit the nail on the head about that horsehair too, that stuff is like cutting through steel wool mixed with rock dust. I've found a respirator is a must with that old plaster, the silica dust lingers for days. Another trick is to score the plaster deep with a utility knife first to keep the dust down, but then just go at it with the grinder.