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PSA: got into a debate at the flea market over restoring rusty tools with vinegar vs electrolysis

So I'm at the big flea market in Dallas last Saturday and this older guy is selling a bunch of old wrenches and planes covered in rust. He's got a bucket of vinegar right there and says he soaks everything overnight and it's fine. I told him I prefer electrolysis because it doesn't pit the metal and doesn't stink up your garage. He laughed and said I was overcomplicating it and that vinegar is cheap and works fast. We went back and forth for like 10 minutes and honestly I still don't know who's right. I've had vinegar leave that weird dark film on stuff before that takes forever to scrub off. But electrolysis takes longer to set up and you gotta have a battery charger and washing soda. Which method do you guys think is better for old tools? Has anyone tried both and seen a real difference?
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reese_patel
Actually I read somewhere that the type of rust matters for this. Like if you've got that flaky red rust from moisture, vinegar eats through it way faster. But for that hard black crusty stuff (magnetite I think it's called?), electrolysis does a better job without eating into the base metal. A guy on a machining forum tested both on identical wrenches and the vinegar one lost like 2% of its weight compared to almost nothing with electrolysis. Not a huge deal for most tools but for precision stuff like calipers it matters.
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blair_lewis85
Get where you're coming from, I've been in that same kind of debate at the flea market myself... it's tough because both sides have good points. I tried vinegar first on some old rusty files and ended up with that weird film too, scrubbed for an hour and still had spots. Switched to electrolysis with an old car battery charger and some baking soda, took longer to set up but the metal came out way cleaner with no pitting at all. The smell factor alone makes me lean toward electrolysis now, vinegar just hangs around in the whole garage and makes everything smell like pickles. For tools I actually want to use again, I'd take the setup time over scrubbing any day.
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