Update: The old panel in my basement finally gave me a real scare
Last month, I was finishing a basement rewire for a client in a 1960s split-level. The main panel was one of those old Zinsco units, and I'd noted it needed replacement. The homeowner was on the fence about the cost. While I was checking a circuit, I heard a faint sizzle from the panel, then a small pop and a whiff of that awful electrical smell. I killed the main right away. Found a loose bus bar connection that had been arcing and heating up for who knows how long. The scorch mark on the back of the deadfront was a real eye-opener. It wasn't a full failure, but it was a clear warning shot. That moment of hearing it happen really drove home how these old panels aren't just inefficient, they're a ticking clock. How do you all handle the 'it's still working' pushback when you see a known bad panel?